Industrial Automation

Digital Transformation revolution is impacting the Manufacturing Industry as well. The next generation Industry revolution (also called Industry 4.0) has already started by connecting the manufacturing equipment’s, processes with the rest of the world through the Internet of things. The Connected Manufacturing solution facilitates to generate data from the manufacturing equipment’s and devices leads to high visibility and transparency on the production performance. Historic Data generated out of equipment’s also helps to predict the maintenance demands to proactively plan flawless production. IoT Sensor and Edge devices will help to realize your next generation industrial revolution.

Machinery Predictive Maintenance

As the manufacturing industry going through massive global competitions, many veteran manufacturers are focusing more on operational efficiency, process improvement, less energy utilization to increase the profitability by producing higher volume goods, lowering maintenance and machine breakdown. With power of the Internet of things (IoT) and Artificial Intelligence (AI)manufacturing machine operations, efficiency and field conditions can be captured through sensors that generate massive data. These data can be analyzed through statistical models and broader average algorithm to predict and suggest the maintenance action even before it occurs.

Traditionally, manufacturers spent huge operation expenses by scheduling recurring maintenance to avoid unexpected production interruption. However, such scheduled maintenance also leads to unwanted expenses even before it is required. With the help of Internet of the things and Predictive Maintenance strategy, manufacturers can improve operational efficiency. We help manufacturers to achieve such level of efficiency through our Industrial Internet of things (IIOT) Platform.

Manufacturing Process Transparency

Manufacturing process visibility is still the biggest challenge for top management due to the nature of traditional processes followed by production managers. However, manufacturing is very competitive today due to global reach-ability, operation efficiency and process improvement which is always the key challenge to keep top on the race. With growing demands of transparency, it is time to collect the data from the manufacturing facilities at every stage of the process to identify gaps and plan the production operations effectively. Thankfully, technology advancement in sensor and communication helps to measure data at every stage of the production starting from supplier tracking, raw materials inventory, production floor, production output, product in stock to customer delivery. Data collection at every stage is critical to consolidate the events, analyze, compare with history to predict the process efficiency.

Our IIOT solution is designed by considering all state of the data and dynamic processes. Our model of delivery is customized according to your production processes to ensure accurate predictions in real-time.

Plant Safety Risk Analysis

The traditional approach of Manufacturing and Workplace inspections helps to prevents incidents, injuries, and Illnesses. However manual inspections are not as effective as it always suspectable and can only identify the evidence of physically measurable. To prevent the incidents accurately required continuous monitoring and measurement of key indicators in the manufacturing plant/machinery to predict the vulnerability even before it is measurable by physical inspections. Industry safety and health regulations required to conduct safety measurement process, Hazard Analysis, Checkpoint Analysis, Boiler Pressure Analysis, Hazard Materials Handling to certify the workplace safety compliance’s.

Deploying Sensors and IOT Solutions at various checkpoints of the plant processes, to collect the performance data at real-time and analyze through Machine Learning algorithms to predict the vulnerability and threshold of the plant instantly. We deploy various sensors and actuators for Air Pressure, Air Temperature, Moisture Level, Heat and Humidity measurements to collect the condition of the plant both inside and outside to build the predictive data metrics. We also provide IoT Platform and Dashboard to monitor and analyze with historic data for daily operations.

Logistics and Distribution Optimization

Retail and Distribution Industry has been going through a tremendous transformation due to higher customer demands. Accuracy of planning, demand forecasting,and customer delivery are key priorities for a retailer to increase the distribution efficiency and customer satisfaction. However, supply chain and distribution optimization involved third-party (supplier, shipment, warehouse, delivery agent) commitment and visibility.

The IoT (IIoT) can provide visibility by real-time supply chain tracking materials, logistics, and products as they move through the distribution channel. Effective data collections at various checkpoints enable retailers to collect and feed delivery information into E-commerce, OMS, Packaging and Shipment systems. By connecting suppliers and distribution channels, all the parties concerned with the supply chain can trace interdependencies, order delivery flow and guaranteed delivery SLA. This data will help retailers predict issues, reduces inventory overheads, and potentially reduces operational expenditures.

Food Processing and Storage Safety

The food manufacturing and processes industry are challenged by global regulations due to increasing issues around people’s health. Preventing food contamination and bacterial growth is the topmost priority for farmers, processing industry, distributors, grocery retailers and restaurant companies. Food processing involved in a set of methods used to transform raw ingredients to tasty food by going through hygienic cleaning, appropriate cutting, cooking at the right temperature, mixing at right measurement, packing, and storage in an accurate room temperature. In addition to safe processing, distribution and delivery at the right condition required additional precautions. Product returns due to spoiled food and complaints by customer create bigger revenue loss and brand failure.

Internet of Things (IoT) Platform can help to prevent brand failure by measuring the processing and storage cleanness through sensors and predictive platform. We will deploy sensors to collect measurement of atmosphere temperature, water temperature, moisture level, water contamination level, inventory level to consolidate all data points to identify the actual food conditions. The storage to delivery timeline is also measured to deter safer food delivery until it reaches the customer’s hands. All measurement and metrics are delivered to all stakeholders through the respective dashboard to have complete transparency on food safety.

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